- Stock: 2-3 Days
- Model: FES575851 7574
- Weight: 0.46kg
- Dim: 205.00mm x 150.00mm x 60.00mm
- SKU: FES575851
- UPC: 4014549349533
- Availability: Available online only
- Lead Time: 2 - 5 Working days
Festool KT-TKS 80 SawStop AIM Replacement Cartridge
At a Glance: Genuine replacement safety cartridge containing the central SawStop AIM technology for the Festool TKS 80 table saw.
Restore the complete SawStop AIM safety function of your Festool TKS 80 table saw with the genuine KT-TKS 80 replacement cartridge. This intelligent cartridge contains the central activation mechanism of the TKS 80 safety system. If the running saw blade comes into contact with human skin, the cartridge releases a pretensioned spring that drives an aluminium brake block into the blade. The blade is stopped within approximately five milliseconds and retracts beneath the work surface, significantly reducing the risk of extremely serious cutting injuries. Once activated, the cartridge and saw blade must be replaced before the table saw can return to normal operation. The KT-TKS 80 is therefore an essential replacement item for professional workshops that depend on the advanced protection and productivity of the Festool TKS 80.
The KT-TKS 80 cartridge combines rapid mechanical braking with intelligent SawStop AIM detection. When the system detects contact between the saw blade and human skin, the cartridge responds in milliseconds by forcing its aluminium brake block into the rotating blade. This exceptionally fast response helps reduce the severity of potential cutting injuries while allowing the cartridge and blade to be replaced without sending the complete saw away for repair.
Product Highlights
- SawStop AIM protection: Contains the central activation mechanism of the Festool TKS 80 safety system.
- Five-millisecond response: The system stops the running saw blade within approximately five milliseconds following skin contact.
- Rapid mechanical braking: A pretensioned spring drives an aluminium brake block directly into the rotating saw blade.
- Reduces injury severity: Significantly reduces the risk of extremely serious cutting injuries when the system activates correctly.
- Quick replacement: A triggered cartridge can be removed and replaced in only a few steps according to the TKS 80 operating instructions.
- User-replaceable component: The cartridge and damaged saw blade can be replaced without returning the complete table saw for routine cartridge replacement.
- Genuine Festool accessory: Engineered specifically for correct fitment and operation in the Festool TKS 80 table saw.
Extra Information
- The KT-TKS 80 is compatible exclusively with the Festool TKS 80 table saw system and cannot be retrofitted to other Festool saws.
- Once the SawStop AIM system has activated, both the cartridge and the affected saw blade must be replaced.
- A triggered cartridge must never be reset, repaired or reused.
- The complete TKS 80 table saw is not normally damaged by a standard safety activation and does not need to be replaced.
- The SawStop AIM system requires a correctly earthed electrical supply to operate as intended.
- Conductive materials such as aluminium, wet timber or other damp materials may activate the safety system unless the authorised bypass mode is used correctly.
- Bypass mode should only be used when necessary and strictly according to the TKS 80 operating instructions.
- The cartridge is an additional safety system and does not replace correct table-saw procedures, guards, push sticks, workpiece control or suitable personal protective equipment.
- The TKS 80 table saw and replacement saw blade are not included.
Pro Tips
- Keep one spare KT-TKS 80 cartridge and a compatible 254 mm Festool saw blade in the workshop to minimise downtime after an activation.
- Before cutting an unfamiliar material, use the TKS 80 conductivity-check procedure described in the operating instructions.
- Confirm that the machine has completed its self-test and that the status indicators show the SawStop AIM system is ready before beginning work.
- Use bypass mode only for conductive materials and ensure that SawStop AIM protection is active again before returning to normal timber cutting.
- After an activation, inspect the saw carefully and determine why the cartridge triggered before fitting the replacement components.
- Always replace the activated cartridge and saw blade together, even if the blade damage initially appears minor.
- Store the spare cartridge in its original packaging in a clean, dry and secure location where it cannot be dropped or damaged.
How to Use
- Switch off the TKS 80, disconnect it completely from the electrical supply and wait for all moving components to stop.
- If the system activated during skin contact, attend to the injury immediately and obtain appropriate medical assistance before working on the saw.
- Read the TKS 80 operating instructions and the instructions supplied with the replacement cartridge before beginning the replacement procedure.
- Open the machine access area and remove the activated cartridge and saw blade exactly as described in the Festool instructions.
- Inspect the accessible components for damage and clean away loose dust or debris without altering the safety mechanism.
- Install a new compatible saw blade together with the new KT-TKS 80 cartridge, ensuring that both components are correctly seated and secured.
- Close and secure all covers, guards and access points before reconnecting the electrical supply.
- Reconnect the TKS 80 and allow the machine to complete its automatic safety-system self-test.
- Confirm that the status indicators show correct cartridge installation and active SawStop AIM protection before resuming work.
Features
- Integrated SawStop AIM technology: Forms the core of the TKS 80 contact-detection and blade-braking safety system.
- Pretensioned activation spring: Provides the exceptionally fast mechanical action required during an emergency activation.
- Aluminium brake block: Immediately intercepts the rotating saw blade when the cartridge is triggered.
- Dedicated TKS 80 design: Manufactured specifically for the Festool TKS 80 EBS table saw system.
- Replaceable safety component: Enables the safety system to be restored after an activation.
- Single-cartridge pack: Supplied as one replacement cartridge ready for installation in a compatible TKS 80.
Benefits
- Enhanced operator protection: Helps reduce the risk of life-changing cutting injuries during table-saw operation.
- Exceptional reaction speed: The rapid five-millisecond stopping action limits continued contact between the operator and saw blade.
- Reduced workshop downtime: The user-replaceable cartridge system allows the TKS 80 to be returned to service without replacing the complete machine.
- Restores safety-system readiness: Provides the correct replacement after the original cartridge has been activated.
- Dependable system compatibility: Genuine Festool construction ensures correct interaction with the TKS 80 electronics and mechanical safety system.
- Convenient workshop preparedness: Keeping a spare cartridge available helps minimise delays following an unexpected activation.
Application
- Replacing an activated SawStop AIM cartridge in a Festool TKS 80 table saw.
- Restoring the TKS 80 safety system after the cartridge and saw blade have been replaced.
- Keeping a spare cartridge available in professional workshops and training facilities.
- Supporting safer ripping, cross-cutting and general table-saw applications.
- Maintaining the original Festool safety configuration of the TKS 80 EBS.
Safety
- Always disconnect the TKS 80 from the electrical supply before inspecting, removing or installing the cartridge or saw blade.
- Never deliberately test the SawStop AIM system using a hand, finger or any other part of the body.
- The cartridge reduces the risk of extremely serious cutting injuries but cannot prevent every possible injury.
- Always wear appropriate eye, ear and respiratory protection when operating the table saw.
- Keep hands away from the saw blade and use guards, push sticks, fences and suitable workholding methods for every cut.
- Do not wear loose gloves, jewellery or clothing that could become caught in the rotating saw blade.
- Never reuse or attempt to repair an activated or damaged cartridge.
- Replace the saw blade together with the cartridge after every SawStop AIM activation.
- Do not use the machine if the cartridge is incorrectly installed, damaged or rejected during the TKS 80 self-test.
- Only deactivate SawStop AIM protection for conductive materials when permitted by the operating instructions and reactivate it immediately afterwards.
- Follow all installation, operating and safety instructions supplied by Festool for the KT-TKS 80 cartridge and TKS 80 table saw.
Specifications
| Description | Spec |
|---|---|
| Brand | Festool |
| Cat No. | FES575851 |
| Festool Item No. | 575851 |
| Product Type | Replacement Safety Cartridge |
| Model | KT-TKS 80 |
| Suitable For | Festool TKS 80 EBS Table Saw |
| Safety Technology | SawStop AIM |
| Activation Trigger | Saw Blade Contact with Human Skin |
| Stopping Time | Approximately 5 Milliseconds |
| Braking Mechanism | Pretensioned Spring with Aluminium Brake Block |
| Installation Type | User-Replaceable Cartridge |
| After Activation | Cartridge and Saw Blade Must Be Replaced |
| Pack Quantity | 1 |
| Packaging | Display Pack |
Scope of Delivery:
- 1 x Festool KT-TKS 80 SawStop AIM Replacement Cartridge